Variety of 3-axes, 4-axes and 5-axes top class VMCs (Vertical Milling Machines) play a vital role in the overall success of 3DPD’s rapid prototyping where almost all the Metal Operations projects undergo precision machining after either Metal Additive Manufacturing or Metal Casting or even direct Block Machining. Apart from Metal projects, a lot of Plastic Projects also get executed with the help of these beasts from making a Master Pattern for Vacuum Casting or Reaction Injection Molding technologies or direct Block Machining as well.
Machine – HAAS, Ace Micromatic, BFW etc.
Bed Platform – 500mm to 1200mm x 600mm x 600mm
Materials – Almost all kinds of Metal materials which are required by the Customers for any small quantity Block Machining.
Cast metal part to component with tight tolerances, direct block machining of tough plastic parts, meeting tolerances on AM parts, excellent aesthetics and quick turnaround – all these sum up 3DPD’s Precision CNC services. From a wide range of plastics that include ABS, PMMA or Acrylic, Polycarbonates, Nylon & Delrin etc. to Ferrous and Non-ferrous metal parts, 3DPD’s material choices are plenty to choose from. The top class HAAS, Ace Micromatic & BFW CNC machines are robust and serve a variety of functions and work on a range of alloys from widely used Aluminium, special application Titanium, Nickel to Steel & many more.
Light Combat Helicopter
Transmission Housing
Ultrasonic Machine Base
Ultrasonic Machine Frame
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3DPD’s expertise lies not only in the development of required prototypes, but also in recommending the best technology and engineering processes for satisfactory results. Engine components like cylinder heads, are conventionally manufactured by a casting process. This poses a lot of challenges when it comes to developing and testing new designs, as it involves scaling down the casting process and is not economical. Hence, 3DPD experts – when confronted with this task -manufactured the cylinder head using the Additive Manufacturing – SLM process. A typical cylinder head design has various intricate features that needs handling in a very careful manner such that the overall engine performance is not compromised. Using the additive Manufacturing process to meet these objectives, is no doubt an achievement worthy of mention.
3DPD was tasked with developing the Instrument Panel Assembly during the development stages for one of the top car manufacturer for their car interiors. This was a big challenge in itself. Working with multiple components in various materials to meet the functional requirement of each part, was a feat that 3DPD managed to achieve with great excellence. The assembly itself was complicated, as there were many interior components. To have the assembly to fit all the different components seamlessly, we had to conduct multiple rounds of fitment checks before we convinced ourselves internally, that it will exceed client expectations.
3DPD deploys Precision Machining process for creating both large and small parts to meet strict manufacturing guidelines, product specifications and critical tolerances. This process also helps in operational efficiency, improved speed, lower production costs and reduced risk factors. While developing the Truck Engine Model, 3DPD actually worked in a 1:1 scale, using Precision Machining in ABS and Acrylic. Post machining, external surfaces were treated before painting and the final prototype was provided with a metallic finish- hard to distinguish from the actual component!